Yes. Whether you'll win depends in large part of the terms of the warranty. I suggest you review the full warranty document carefully before doing anything.
I'm not really sure what this question means. You can say this at any time.
I agree. If it were my car, I wouldn't have let the situation persist more than a couple weeks.
I don't really see the point in sending the letter by certified mail.
Keep in mind that the dealer likely isn't the obligor under the warranty.